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Gigafactory

Introducing
REPLUS GigaFactory

Centrally located in the heart of India’s thriving industrial and technological sectors, our state-of-the-art GigaFactory is poised to revolutionize the future of energy. Nestled within proximity to Pune, the automotive hub of India; Mumbai, the financial capital; and Bangalore, the technology hub, our facility is strategically positioned to establish essential supply chains and drive technological advancement.

The REPLUS GigaFactory is an expansive 1 GWh facility, meticulously designed and fully automated. The facility is home to cutting-edge Module & Pack Assembly lines, and comprehensive Cylindrical & Prismatic Cells Manufacturing Lines, delivering a total annual production capacity of 1000 MWh. Our production is segmented as follows:

factory
Cylindrical Cell Line
1 MWh
Prismatic Cell Line
1 MWh
factory

Our commitment to growth is underscored by our massive expansion area of 31,130 sq. ft. dedicated for Battery Rack Assembly & Integration. This purposeful design ensures we are well-equipped to support the rapidly growing demand for efficient energy storage solutions.

Moreover, our facility is equipped for BESS Cube/Container Level Testing. We enforce rigorous testing protocols to ensure that every product that leaves our factory stands up to the REPLUS promise of quality, reliability, and performance.

Welcome to the REPLUS GigaFactory, where we’re not just manufacturing batteries, we’re powering a sustainable future.

Features of Assembly Line

 

  • Cell Chemistry Agnostic
  • Capable to handle wide range of Cylindrical & Prismatic cells.
  • Automated Cell Sorting
  • Plasma Cleaning
  • Highly accurate and metered thermal adhesive application.
  • Laser Cleaning of Cell Terminals & Busbars
  • Most advance European & American Laser Welding Technology
  • Advanced BMS and EOL Testing

Fully Compliant

  • Industry 4.0 compliant
  • Air Leak Testing / IP Compliance
  • State of the art Lab and Test facility to meet product certification viz. IEC, UL, EN & AIS
  • ESD Safe
  • ISO Class 7.0 Manufacturing facility with climate control @25 Deg C
  • IGBC Platinum Green Factory

Testing Facility

  • The Giga Factory will have a comprehensive testing facility for all kinds of Battery systems under highly safe and controlled environment.
  • Cell Testing are done using 5A and 100A Cell Testers at different temperature conditions.
  • Bench Top Climate chambers with 64 L working volume(- 40°C to 80°C) are fully programmed through cyclers.
  • Module and Battery Pack Testing Up to 100 A and 100V,Channels can be connected in parallel to increase power
  • 512 Channels Cell Tester 5V 10A – 2 Nos.
  • 256 Channels Cell Tester 5V 100A – 2 Nos.
  • 4 Channels Module/Pack Tester 120V 100A – 2 Nos
  • 12 Channels Module/Pack Tester 120V 100A – 3 Nos.
  • 2 Channels Pack Tester of 1000V 400A
  • BMS Tester – 2 Nos.
Testing Facility
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